When it comes to iconic American headwear, few pieces rival the straw cowboy hat (let's not forget straw cowgirl hats) in both function and cultural significance. Lightweight, breathable, and instantly recognisable, straw cowboy hats are a staple for summer ranch wear, country music festivals, and everyday outdoor living. Among the most coveted are the Stetson Open Road Straw Hat and the Stetson Toyo Straw Western Hat—both expertly handcrafted in Mexico, the world leader in straw hat craftsmanship.

Whether you're saddling up for a rodeo, headed to a backyard BBQ, or simply chasing that classic Western style, a straw cowboy hat delivers durability, comfort, and unbeatable flair. Let’s dive into what makes these Stetson straw hats stand out—and why they remain essential for warm-weather Western wear.

Why Choose a Straw Cowboy Hat?

Straw cowboy hats are more than just a seasonal accessory—they're a smart, breathable choice for anyone who loves the look of a cowboy hat but needs something lighter for spring and summer wear. Here’s why they remain a go-to in Western style:

• Ventilation & Comfort: Straw allows for excellent airflow, making it the best cowboy hat material for hot climates and outdoor events.

• Lightweight Design: Compared to felt, straw cowboy hats are significantly lighter, reducing fatigue during long wear.

• Classic Western Appeal: They bring the full silhouette and style of a cowboy hat, without the heat retention of wool or felt.

• Versatility: Ideal for both casual and semi-formal settings—from dusty trails to concert stages.

Mexico: The Global Leader in Straw Hat Craftsmanship

It’s no coincidence that the best straw cowboy hats are made in Mexico. With a long-standing tradition of hat making that dates back generations, Mexican artisans have perfected the art of weaving natural palm leaf, toyo straw, and shantung into strong yet flexible cowboy hats. The country’s rich heritage of craftsmanship, combined with high-quality materials, positions it as the world leader in straw cowboy hats.

Stetson, America’s most legendary cowboy hat brand, partners with skilled Mexican hatmakers to create straw versions of its iconic silhouettes. The result? Unparalleled quality with true Western spirit.

The Stetson Open Road Straw Hat: A Warm-Weather Classic

If there’s one name that’s synonymous with American style, it’s the Stetson Open Road. Originally launched in the 1940s and famously worn by presidents, musicians, and ranchers alike, the Open Road is now available in a straw version—perfect for warm weather without sacrificing style.

Key Features:

• Material: Firm-finish straw for durability and structure.

• Crown: Classic cattleman crown—stately, iconic, and refined.

• Brim: Medium-length brim (usually 2.75”–3”) for sun protection and a sharp profile.

• Band: Grosgrain hat band for a touch of vintage class.

Best For:

• Summer weddings

• Country music events

• Casual Western wear with a polished edge

The Stetson Open Road Straw Hat blends the elegance of the original Open Road with the breathable ease of straw—ideal for anyone who loves the cowboy look but wants something wearable even on the hottest days.

The Stetson Toyo Straw Western Hat: Laid-Back and Festival-Ready

For a more relaxed, rustic look, the Stetson Toyo Straw Western Hat delivers in spades. Made from Toyo straw—a paper-based straw known for its smooth texture and flexibility—this hat leans into modern Western fashion with a slightly edgier vibe.

Key Features:

• Material: Toyo straw, lightweight and stylish.

• Crown: Pinched front crown or cattleman styles, depending on the model.

• Brim: Often curved or upturned, giving it a slightly more casual flair.

• Details: Often features decorative hatbands—beads, leather, or conchos.

Best For:

• Country music festivals

• Outdoor markets or events

• Everyday Western-inspired streetwear

Handmade in Mexico by skilled artisans, the Stetson Toyo Straw Hat is a favorite among modern cowboys and cowgirls who want easy wearability with undeniable Western charm.

Enduring Popularity: A Hat for Every Generation

Straw cowboy hats aren’t a passing trend—they’re a perennial favorite that continue to show up in pop culture, fashion editorials, and rodeo arenas year after year. Why?

• Cultural Roots: The cowboy hat remains a symbol of freedom, hard work, and the open range.

• Fashion Flexibility: Pair it with denim, linen, or even suiting for a rugged-modern look.

• Celebrity Influence: Stars like Matthew McConaughey, Kid Rock, Chris Stapleton and Kacey Musgraves have all rocked straw cowboy hats, proving their crossover appeal from Nashville to Hollywood.

Final Thoughts: Invest in a Classic

Whether you lean toward the structured elegance of the Stetson Open Road Straw Hat or the relaxed charm of the Toyo Straw Western Hat, one thing is clear: straw cowboy hats are here to stay. Handmade in Mexico using time-honoured techniques, these hats deliver both function and fashion—perfect for long summer days, country living, or just embracing your inner cowboy.

Looking for the best cowboy hat for summer? Stick with Stetson straw hats—iconic, breathable, and built to last. 

You can see our Stetson straw hats here